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Automatic Pipe Girth Welding Machine for Flanges

Shenzhen Yzbcnc Technology Co., Ltd.
  • Audited Supplier
  • 2 yrs

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Product Highlights

  • Customized Product Design: The pipe flange welding machine is customized based on specific customer requirements.
  • Intelligent Control System: Adopts Siemens PLC, Panasonic servomotor, and Weinview display for intelligent torch control.
  • High Stability & Consistency: Automated welding ensures stable quality with low defects and high pass rates compared to manual welding.
  • Wide Application Range: Welds stainless steel, carbon steel, and titanium alloy for medicine and boiler industries.
  • Comprehensive Safety Features: Operators stay away from danger zones with gas protection, welding head cooling, and arc control.
  • Efficient 24/7 Operation: Can run continuously for 24 hours a day, significantly increasing speed and reducing labor costs.
  • Low Material Waste: Machine-controlled wire feeding minimizes spatter and wasted rods/wire compared to manual methods.
  • Lifetime Technical Support: Provides lifetime service and solutions for any doubts after the initial warranty period.

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Product Images of Automatic Pipe Girth Welding Machine for Flanges

Automatic Pipe Girth Welding Machine for Flanges
Automatic Pipe Girth Welding Machine for Flanges pictures & photos
Automatic Pipe Girth Welding Machine for Flanges
Automatic Pipe Girth Welding Machine for Flanges pictures & photos
Automatic Pipe Girth Welding Machine for Flanges
Automatic Pipe Girth Welding Machine for Flanges pictures & photos
Automatic Pipe Girth Welding Machine for Flanges
Automatic Pipe Girth Welding Machine for Flanges pictures & photos
Automatic Pipe Girth Welding Machine for Flanges
Automatic Pipe Girth Welding Machine for Flanges pictures & photos
Automatic Pipe Girth Welding Machine for Flanges
Automatic Pipe Girth Welding Machine for Flanges pictures & photos
Automatic Pipe Girth Welding Machine for Flanges
  • Automatic Pipe Girth Welding Machine for Flanges
  • Automatic Pipe Girth Welding Machine for Flanges
    Automatic Pipe Girth Welding Machine for Flanges
  • Automatic Pipe Girth Welding Machine for Flanges
    Automatic Pipe Girth Welding Machine for Flanges
  • Automatic Pipe Girth Welding Machine for Flanges
    Automatic Pipe Girth Welding Machine for Flanges
  • Automatic Pipe Girth Welding Machine for Flanges
    Automatic Pipe Girth Welding Machine for Flanges
  • Automatic Pipe Girth Welding Machine for Flanges
    Automatic Pipe Girth Welding Machine for Flanges
  • Automatic Pipe Girth Welding Machine for Flanges
    Automatic Pipe Girth Welding Machine for Flanges

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Product Description

Key attributes
Model
FP500
Chuck Load
500kg
Voltage
380 V
Frequency
50 Hz,60 Hz
Flip Angle
0°~90°
Through-hole Diameter
210mm
Welding Range
25~500 mm
X-axis Stroke
1100mm
Warranty
1 Year
Z-axis Stroke
800mm
Tube Diameter
25~500 mm
Place of Origin
China
Cooling
Water
Dimensions(Machanical Part)
2200*1700*2100
Usage
medicine,boiler
Weldable material
Stainless Steel,Carbon Steel,Titanium Alloy
Automatic Pipe Girth Welding Machine for Flanges
Automatic Pipe Girth Welding Machine for Flanges
Selling Point
Automatic Pipe Girth Welding Machine for Flanges
Pipe-Flange
  Welding is performed with welding torch fixed and the positioner holding the workpiece for rotation.
 The thickness of one-time wire-adding capping is about 2mm 
  Adopts Siemens PLC,Panasonic servomotor and Weinview display screen to realize intelligent torch control.
a) The pipe flange welding is a customized product based on customer requirements.
 
b) The product can achieve welding between pipes and between pipes and flange discs.
 
c) Specifications include parameters such as flange disc outer diameter of 500mm, total flange weight of 300kg, pipe length of 500mm, etc.
 
d) The product is for fixed-point welding, and the workpiece needs to be able to rotate 360 degrees after being clamped.
 
e) The equipment has functions such as gas protection required by the process, welding head cooling, current output, rotation control, wire feeding control, swing control, and arc length control.
 
f) The equipment is usually composed of a welding power supply, a welding positioner, a welding operation frame, and auxiliary components.
Automatic Pipe Girth Welding Machine for Flanges
Comparison
Compare
Manual welding
Automated welding
Quality
Great welders do amazing work, but quality changes with mood, tiredness, etc.
Very stable and consistent. Every piece looks the same.
Defects / Rework
Not perfect. Rework depends on welder's attention and skill.
Low defects. Pass rate is high.
Speed
Slow. Workers need breaks.
Fast. Can run 24 hours a day.
Skill needed
Very high. Takes months or years to learn. Skilled welders are rare.
Low for the operator (just push buttons). But setup and programming need experts.
Labor cost
High, especially for good welders. You keep paying every month.
High upfront cost, but then low labor cost (1 person can watch several machines).
Waste of materials
High. More spatter and wasted rods/wire.
Low. Machine controls the wire perfectly.
Safety
Poor. Direct exposure to arc flash, fumes, and heat.
Good. People stay away from the danger zone.
Material use
Average.
High. Little waste.
Automatic Pipe Girth Welding Machine for Flanges
Automatic Pipe Girth Welding Machine for Flanges
Automatic Pipe Girth Welding Machine for Flanges
Company Profile
Automatic Pipe Girth Welding Machine for Flanges
Service
Automatic Pipe Girth Welding Machine for Flanges
Automatic Pipe Girth Welding Machine for Flanges
Pre-sales     Service
After-Sales Service
·Customized products and services
·24 hours online consultation service
·Overseas on-site installation services
·Overseas home repair service
Packing & Delivery
Selling Units
Single item
Automatic Pipe Girth Welding Machine for Flanges
Lead time
Quantity (sets)
1 - 2
>2
Lead time (days)
7
To be negotiated
FAQ
--I know nothing about this machine,what type of machine should I choose?
--We will help you choose the suitable machine and share you the solution;you can share us the   following  information
 
1.what material will you weld
2.The welding  material thickness
3.Is it joint welding or over-lay welding
4.What is the exact usage for the machine,for product welding or repair or other application
 
--When I got this machine.but I don't know how to use it.What should I do?
--We will send operation video and manual for the machine.Our engineer will do training online    If needed.we can send our engineer to your site for training or you can send the operator to our  factory for training.
 
--If some problems happen to this machine,what should I do?
--We provide two years machine warranty.During the two-year warranty,in case any problem for   the machine,we will provide the parts free of charge(except for artificial damage).After the warranty.we still provide whole lifetime service.So any doubts,just let us know,we will give you  solutions.
 
--What are the payment options?
--T/T

About the Supplier

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Shenzhen Yzbcnc Technology Co., Ltd.
Shenzhen Yzbcnc Technology Co., Ltd.
Shenzhen Yzbcnc Technology Co., Ltd.
Shenzhen Yzbcnc Technology Co., Ltd.
Shenzhen Yzbcnc Technology Co., Ltd.
Shenzhen Yzbcnc Technology Co., Ltd.
Shenzhen Yzbcnc Technology Co., Ltd.
Shenzhen Yzbcnc Technology Co., Ltd.

About Our Factory & Business Background

Address
402, No. 232, Baoshi East Road, Guantian Community, Shiyan Street, Shenzhen, Guangdong, China

Our Production Capability & Technical Expertise

Main Products
Pipe Welding Machine, Laser Welding Machine, Welding Controller, Welding System

FAQ

How to choose the suitable machine?
We help you choose the suitable machine and share the solution. Please provide: 1. Welding material type, 2. Material thickness, 3. Joint or overlay welding, 4. Exact usage (product welding, repair, etc.).
How to use the machine after purchase?
We provide operation videos and manuals. Online training is available. We can also send an engineer to your site for training, or you can send your operator to our factory for training.
What should I do if problems occur?
We provide a two-year warranty. During this period, we provide free parts for any problems (except artificial damage). After warranty, we still provide lifetime service and solutions.
What are the payment options?
T/T (Telegraphic Transfer).
What is the lead time for delivery?
For 1-2 sets, the lead time is 7 days. For more than 2 sets, the lead time is to be negotiated.
What is the warranty period?
The standard warranty is 1 year for the machine. Additionally, we provide a two-year warranty covering free parts for non-artificial damage, plus lifetime service support.
What are the main selling points?
Key points include customized design, intelligent control (Siemens PLC/Panasonic servo), high stability, low defects, 24/7 operation capability, and reduced labor and material costs.

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